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slurry wall construction to build water reservoir
slurry wall construction to build water reservoir
Forgen Heavy Civil construction project: Soil improvement for future clean energy facility.
Forgen Heavy Civil construction project: Soil improvement for future clean energy facility.
Home   |   Slurry Wall Construction at Active Mining Site

Slurry Wall Construction at Active Mining Site

Our mining client required a groundwater management solution at their active mining site within the Fort Lupton facility. The primary objectives were to reduce de-watering efforts during active mining operations and to prepare the pit for its future use as a water storage reservoir once aggregate extraction was complete.  The project involved constructing a soil-bentonite groundwater cutoff wall to meet the stringent gravel pit lining criteria established by the State of Colorado Engineers Office. Additionally, the project needed to be completed within a tight timeline, ensuring minimal disruption to ongoing mining activities while adhering to safety and quality standards.

Forgen developed and executed a comprehensive project plan that included:

  • Work Platform Construction: We built a stable foundation to support heavy machinery and ensure safety throughout the project.
  • Supplemental Fines Placement: We enhanced the stability of the cutoff wall by integrating additional fine materials.
  • Cutoff Wall Construction: We installed over 174,500 SF of slurry wall with depths reaching up to 50 feet, using two PC 800 excavators with extended arms and booms.
  • Structural Crossings Installation: We installed structural crossings, including a critical gas line crossing, without incident.
  • Site Restoration: We completed restoration activities, including the installation of a final cap and delineation markers to prepare the site for water storage.

The slurry wall wall exhibited a hydraulic conductivity of 1 x 10⁻⁷ cm/sec, demonstrating the effectiveness of our construction approach.

The project was completed on time, meeting the client’s mining schedule and all regulatory requirements. Our client expressed satisfaction with the quality of the delivered product, noting the project’s success in achieving both groundwater management and site restoration goals.

The project showcased our reputation for delivering safe, high-quality work in the Colorado slurry wall market, further solidifying its position as a trusted partner for complex geotechnical and heavy civil construction projects.

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Matt Marks
Senior VP Operations
Jared Williams, VP West Operations at Forgen Geotechnical Construction
VP West Operations